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Bosch Manufacturing Solutions | BMG

Unleash the Power with BMG Sensors & Electronics Production Equipment

As global industrialization partner & turnkey special machinery provider, BMG is serving the dynamic and fast-growing eMobility, Battery and Energy market. All common market segments are covered — from small ultrasonic sensors to vehicle computers and control units, all the way up to large power electronics. As a full-liner with more than 100 assembly lines operating worldwide & 20 years of experience BMG integrates joining, laser processing, dispensing, handling, robotics, and optical inspection into modular, scalable and standardized production line concepts.

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Are you facing the challenge of producing electronics in more variants – faster, error-free, and with long-term investment security? We show you how it can be done. With more than 20 years of experience and over 100 assembly lines in operation worldwide, Bosch Manufacturing Solutions | BMG delivers turnkey Sensors & Electronics production equipment that combines proven Bosch quality with deep process expertise. Our strength lies in the development, integration, and orchestration of innovative processes – for both proprietary and third-party machines – into stable, scalable production systems. Key technologies such as dispensing, laser welding, laser cleaning, flexfoil handling, screwing, press-fit & single pin insertion, and optical in-line inspection ensure maximum flexibility, consistent quality, and 100% traceability. Enhanced by Digital Engineering and Data Driven Manufacturing, our solutions accelerate time-to-market, reduce scrap, and optimize overall equipment effectiveness (OEE). With modular design, stepwise scalability, and built-in digital intelligence, BMG provides future-proof production systems that turn complexity into competitiveness.

Inline Depaneling Machine (Milling)

Inline Depaneling Machine (Milling)

Features

  • Customer-oriented design providing high-quality, customized solutions with five flexible unloading methods to meet various product and process requirements.
  • Intelligent clamping system with 16 configurations, enabling efficient handling of complex and diverse product set ups.
  • Setting a new benchmark for high-speed milling — 0.09-second ultra-fast response with seamless synchronization between the high-speed spindle and linear drive.
  • Ultra-fast acceleration from 0 to 3 m/s in just 0.1 seconds while maintaining exceptional precision and stability, enabling ultimate cycle time performance.
  • Stable and open Nexeed system, utilizing PLC-based digital tools to optimize cycle times and accelerate production ramp-up.
  • One-click cutting path generation with direct CAD import.
  • Provides customized cutting route development and optimization services for customers.
sad

6th Generation Ultrasonic Sensor Production and Testing Line

Features:

  • Fully automated line integrating over ten distinct processes
  • High-speed cycle time: 1.9 seconds per product unit
  • High compatibility: adapts to full product series from various end users.
  • Customized solution: automatic changeover and inspection significantly enhance production efficiency
  • Global consistency: equipment installation standards, design specifications, and process parameters are stored and monitored on a central server.
vcu

Vehicle Control Unit Production Line

Features:

  • Highly standardized and modular line design
  • Easy scalability with a production cycle time of 8.5 seconds per unit; automatic changeover and inspection significantly enhance production efficiency
  • High compatibility is suitable for the full range of VCU product families
  • Global consistency: equipment installation standards, design specifications, and process parameters are stored and monitored on a central server